Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helical tool path by moving more or less linearly while the workpiece rotates. The tool’s axes of movement may be literally a straight line, or they may be along some set of curves or angles, but they are essentially linear (in the non-mathematical sense). Usually the term “turning” is reserved for the generation of external surfaces by this cutting action, whereas this same essential cutting action when applied to internal surfaces (that is, holes, of one kind or another) is called “boring”. Thus the phrase “turning and boring” categorizes the larger family of (essentially similar) processes. The cutting of faces on the workpiece (that is, surfaces perpendicular to its rotating axis), whether with a turning or boring tool, is called “facing”, and may be lumped into either category as a subset.
Turning can be done manually, in a traditional form of lathe, which frequently requires continuous supervision by the operator, or by using an automated lathe which does not. Today the most common type of such automation is computer numerical control, better known as CNC. (CNC is also commonly used with many other types of machining besides turning. Here at 3E-Rapid Prototyping, our custom CNC machining is precise, accurate and fast.)
When CNC turning, a piece of relatively rigid material (such as wood, metal, plastic, or stone) is rotated and a cutting tool is traversed along 1, 2, or 3 axes of motion to produce precise diameters and depths. Turning can be either on the outside of the cylinder or on the inside (also known as boring) to produce tubular components to various geometries. Although now quite rare, early lathes could even be used to produce complex geometric figures, even the platonic solids; although since the advent of CNC machining it has become unusual to use non-computerized tool path control for this purpose.
The turning processes are typically carried out on a lathe, considered to be the oldest machining tools, and can be of four different types such as straight turning, taper turning, profiling or external grooving. Those types of turning processes can produce various shapes of materials such as straight, conical, curved, or grooved workpiece. In general, turning uses simple single-point cutting tools. Each group of workpiece materials has an optimum set of tools angles which have been developed through the years.
If you are interested in our custom CNC machining or turning for your prototype, then please contact us. Our CNC machining capabilities here are quite advanced, professional and done with extreme care.